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Innoactive XR Streaming Accelerates Digital Twin Adoption in Manufacturing with NVIDIA Omniverse

  • Writer: Paula Gonzalez
    Paula Gonzalez
  • Mar 19
  • 4 min read

Optimizing Manufacturing with Digital Twins and Innoactive's XR Streaming


Digital twins are transforming manufacturing by making dynamic, virtual replicas of physical assets and processes. These replicas allow manufacturers to test designs, predict maintenance, and streamline workflows with unprecedented accuracy. Yet, integrating digital twins with current operations is not without challenges—compatibility with legacy systems, managing real-time data, high-fidelity visualization, and all with enterprise-level security.


Innoactive bridges this gap by connecting classical manufacturing systems to the NVIDIA Omniverse development platform and providing scalable, secure, and immersive digital twin solutions. Manufacturers can now visualize, analyze, and optimize processes in real-time—without halting production.

Although digital twins are now an essential application in contemporary industry, their implementation is generally held back by intricate integration demands. Management of data exchange, system compatibility, and hassle-free cross-team collaboration can be overwhelming. Innoactive's XR streaming technology makes all these processes straightforward, allowing manufacturers to implement digital twins securely and easily—innovation has never been more within reach.


Innoactive Drives Efficiency, Safety, and Innovation in Manufacturing with XR Streaming


Innoactive is transforming the way manufacturers integrate and utilize digital twins. By leveraging XR streaming technology, Innoactive makes high-fidelity digital twin environments accessible without requiring costly local hardware. This approach enables real-time collaboration, enhances productivity, and ensures seamless interaction across XR headsets, desktops, and laptops.


  • Maximizing Performance with On-Demand GPUs: With Innoactive’s XR streaming, teams can utilize on-demand NVIDIA accelerated computing, allowing for smooth and immersive digital twin interactions on any device, whether using an office laptop, a standalone XR headset, or remote desktops, without the need for local GPUs.

  • Improving Collaboration Across Teams and Locations: By using Innoactive’s XR streaming technology, teams across multiple locations can interact with the same digital twin in real time, streamlining design validation, troubleshooting, and decision-making.

  • Accelerating Time-to-Market: Traditional review cycles and physical prototyping can slow down product development, but Innoactive eliminates these barriers by allowing teams to collaborate instantly on digital twins, reducing design iterations and accelerating product launches.

  • Optimizing Operational Efficiency: With Innoactive’s cloud-driven approach, manufacturers can optimize workflows on the factory floor, track assets in real time, and make data-driven decisions faster than ever before.

  • Reducing Training Costs and Improving Safety Compliance: Innoactive enables companies to create immersive, risk-free training environments, reducing onboarding costs and improving safety compliance.


The Impact of NVIDIA Omniverse in Digital Twin Workflows


NVIDIA Omniverse is a cutting-edge development platform delivering the computing power, data interoperability and real-time simulation capabilities required for building complex digital twin applications.


Core Capabilities:

  • Real-Time Collaboration: Cross-functional teams from various parts of the globe can collaborate in real-time on digital twins, enabled by OpenUSD data interchange

  • High-Fidelity Rendering: Omniverse-based applications real time generates photorealistic images, which are essential for proper design verification and simulations.

  • Scalable Data Integration: It is capable of managing large data sets efficiently, making digital twin models up-to-date and precise.


All these advantages render Omniverse the ideal platform for digital twin development and deployments, holistically addressing the main technical challenges of manufacturers.

An image featuring multiple visuals of NVIDIA Omniverse, demonstrating how digitalization enhances efficiency, improves safety, and elevates the customer experience
Image: NVIDIA demonstrates how digitalization enhances efficiency, improves safety, and elevates customer experience.

The Benefits of Innoactive in Digital Twin Applications


Transforming Digital Twin Interactions with Cloud-Driven Performance

Bringing digital twins into an interactive XR environment requires more than just visualization. Innoactive, bridges this gap offering:


  • Instant Access to High-Fidelity Models: Engineers and designers can enter XR sessions instantly, without setup delays or hardware constraints.

  • Cloud-Based Rendering for Maximum Performance: Powered by NVIDIA L40 GPUs and NVIDIA CloudXR SDK, digital twin environments are delivered in high definition directly to XR devices, desktops, and laptops.

  • Enterprise-Grade Security: Whether deployed via cloud or on-premise, all data is securely encrypted to ensure compliance with industrial security standards.


Bringing Spatial Streaming to Omniverse Digital Twins with Innoactive


One of Innoactive’s latest innovations is spatial streaming for Omniverse-based digital twins. This allows manufacturers to interact with high-fidelity models via the Apple Vision Pro, bringing unprecedented real-time XR collaboration to manufacturing.


How It Works:


  • Step 1: Build an Omniverse Kit application to open and stream OpenUSD content.

  • Step 2: Develop a visionOS application for Apple Vision Pro, enabling spatial interactions with digital twins.

  • Step 3: Establish a low-latency connection between Innoactive’s XR streaming and Omniverse.

  • Step 4: Use Swift and SwiftUI to generate interactive commands that modify the scene in real time.

  • Step 5: Deploy Omniverse-powered digital twins to NVIDIA GDN (Graphics Delivery Network) for large-scale streaming.

This workflow ensures that manufacturers can view, manipulate, and collaborate on their digital twins effortlessly, all powered by Innoactive and NVIDIA Omniverse spatial streaming technology.

Screenshot of Omniverse USD Composer content streamed through Innoactive Portal, displaying a real-time OpenUSD visualization.
Image: Omniverse USD Composer content streamed via Innoactive Portal for real-time OpenUSD visualization.

MHP, A Porsche Company, Accelerates Digital Transformation with Innoactive’s XR Streaming Technology


MHP is a trusted technology and business partner for digital transformation in the mobility and manufacturing sectors. They help digitalize products and customer processes and drive IT transformations along the whole value-creation chain. With expertise that spans industries, MHP is a high-end partner for companies dedicated to forward motion.


How MHP Integrates Innoactive’s XR Streaming Technology:


  • Delivering Immersive Design Reviews: Engineers and designers can review photorealistic digital twins of manufacturing processes and products, enabling precise design validation and quicker  innovation.

  • Streamlining IT Transformations: By integrating XR streaming into their workflows, MHP streamlines intricate digitalization projects with efficiency, security, and scalability.

  • Enhancing Global Collaboration: Real-time XR streaming serves to close the distance between far-off and actual workspaces, thereby enabling MHP's distributed teams to efficiently collaborate in digital twin meetings.

  • Accelerating Informed Decision-Making: Real-time analytics and interactive simulations allow MHP's clients to make fast data-driven decisions, driving operational efficiency.


MHP's collaboration with Innoactive reflects the power of combining high-tech XR streaming competencies with manufacturing process workflows, locking in their position in digital leadership.

A digital 3D model of a Porsche 911 Carrera displayed on Apple Vision Pro, powered by MHP and Innoactive XR Streaming. Includes fuel consumption (9.4 l/100 km) and CO₂ emissions (215 g/km). Image credit: MHP.
Image: A Porsche 911 Carrera visualized as a digital 3D model on Apple Vision Pro, powered by MHP and Innoactive XR Streaming. 911 Carrera Fuel Consumption: Combined 9.4 l/100 km | CO₂ Emissions: 215 g/km. Image Credit: MHP

Experience XR Streaming Live at GTC 2025


We invite you to stop by Booth 102 at GTC 2025 to see Innoactive in action. Our experts will be presenting live demos of digital twin use cases in the manufacturing industry, showcasing how businesses can optimize workflows and reduce operational expenses.


By leveraging XR streaming using NVIDIA Omniverse, Innoactive drives interactivity, accessibility, and scalability for digital twin workflows across the manufacturing sector. Our solution eliminates hardware constraints, facilitates real-time collaboration, and guarantees enterprise-level data security.


Can't attend? Contact us to talk about how Innoactive can support your manufacturing business and digital twin project.

 
 
 

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